Posted by Choosing the right carry-on luggage can transform your travel experience from stressful to seamless. With airlines charging increasingly higher fees for checked baggage and the growing risk of lost luggage, a reliable carry-on has become an essential travel companion. Our team of travel experts has spent over 300 hours testing more than 50 of the most popular carry-on bags on the market, rolling them over miles of cobblestones, packing and repacking them for trips of all lengths, and scrutinizing every wheel, zipper, and handle to help you find the perfect travel companion.
Whether you’re a frequent business traveler seeking professional aesthetics and laptop protection, a leisure traveler prioritizing durability and capacity, or an eco-conscious explorer looking for sustainable options, this comprehensive guide will help you navigate the complex world of carry-on luggage to find the perfect match for your travel style and budget.
Our Top Picks for 2025: Quick Answers for Busy Travelers
After extensive testing and analysis, these are our top recommendations across different categories and budgets:
| Category | Best Carry-On Luggage | Price Range | Why We Recommend It |
| Best Overall | Travelpro Platinum Elite Spinner | $299-$349 | Unbeatable durability, thoughtful organization, and lifetime warranty coverage |
| Best Hardshell | Away The Bigger Carry-On | $295-$325 | Iconic design, excellent build quality, and superior interior organization |
| Best Softshell | Briggs & Riley Baseline Essential | $599-$649 | Patented compression system and industry-leading lifetime guarantee |
| Best Budget | Quince Hard Shell Carry-On | $129-$149 | Premium features and materials at an accessible price point |
| Best for Business | Tumi Alpha 3 International Expandable | $795-$895 | Professional aesthetics with dedicated laptop compartment and wrinkle-free suiter |
| Most Sustainable | Paravel Aviator Grand | $395-$425 | Made from recycled polycarbonate with carbon-neutral shipping |
| Best Lightweight | Travelpro Maxlite 5 Spinner | $144-$189 | Weighs just 6.2 pounds while maintaining durability and functionality |
The Ultimate Airline Carry-On Size Guide: Ensure Your Bag Flies
Understanding airline size restrictions is crucial for hassle-free travel. While most domestic carriers follow similar guidelines, international airlines and budget carriers often have stricter requirements. Here’s your definitive guide to US airline carry-on restrictions:
Domestic US Airlines Carry-On Requirements
| Airline | Maximum Dimensions | Weight Limit | Special Notes |
| American Airlines | 22″ × 14″ × 9″ | No weight limit | Includes wheels and handles in measurement |
| Delta Air Lines | 22″ × 14″ × 9″ | No weight limit | Strictly enforced at gate for smaller aircraft |
| United Airlines | 22″ × 14″ × 9″ | No weight limit | Basic Economy passengers pay for carry-on |
| Southwest Airlines | 24″ × 16″ × 10″ | No weight limit | Most generous size allowance among major carriers |
| JetBlue Airways | 22″ × 14″ × 9″ | No weight limit | Free carry-on for all fare types |
| Alaska Airlines | 22″ × 14″ × 9″ | No weight limit | Includes regional partner flights |
| Spirit Airlines | 22″ × 18″ × 10″ | No weight limit | Carry-on fees apply for most fare types |
| Frontier Airlines | 24″ × 16″ × 10″ | 35 lbs | Weight restriction unique among US carriers |
International Airline Considerations
International carriers typically enforce stricter size limits, often following the International Air Transport Association (IATA) guidelines of 21.5″ × 15.5″ × 9″. Popular international airlines serving the US market include:
European Carriers: Lufthansa (21.6″ × 15.7″ × 9″), British Airways (22″ × 18″ × 10″), Air France (21.6″ × 13.7″ × 9.8″)
Asian Carriers: Singapore Airlines (total linear dimensions of 45 inches), Emirates (21.6″ × 15″ × 8.6″), Qatar Airways (20″ × 15″ × 10″)
Pro Tip: When traveling internationally or on smaller regional aircraft, choose a carry-on that measures no more than 21″ × 14″ × 8″ to ensure universal compatibility.
If you have carry-on luggage and backpack you must check the guideline.
How We Tested: Our Commitment to Unbiased Reviews
Our rigorous testing methodology ensures that every recommendation is based on real-world performance rather than marketing claims. We purchase all luggage at full retail price and conduct standardized tests that simulate years of travel use.
Our 12-Point Testing Protocol
Durability Assessment: Each bag undergoes drop tests from overhead bin height, stair tumbling simulations, and scratch resistance evaluations using standardized materials and conditions.
Maneuverability Evaluation: We test wheel performance across various surfaces including airport carpet, concrete, cobblestones, and tile floors, measuring rolling resistance and directional stability.
Capacity Analysis: Using standardized packing lists for different trip lengths, we measure usable space, organization effectiveness, and packing efficiency compared to stated capacity.
Handle and Grip Testing: Telescoping handles are tested for stability, comfort during extended use, and durability through repeated extension and retraction cycles.
Zipper Performance: All zippers undergo stress testing with overpacked conditions, temperature variations, and repeated opening and closing cycles to assess long-term reliability.
Real-World Travel Testing: Selected bags accompany our team members on actual trips, providing insights into airport navigation, overhead bin compatibility, and daily use scenarios.
Testing Transparency and Methodology
Our testing facility maintains controlled conditions with documented procedures for each evaluation. We use calibrated instruments for weight measurements, standardized packing materials for capacity testing, and consistent environmental conditions for durability assessments. All test results are documented with photographic evidence and quantitative measurements to ensure reproducibility and accuracy.
In-Depth Reviews: The Best Carry-On Luggage Categories
Best Hardshell Carry-On Luggage
Hardshell luggage offers superior protection for fragile items and maintains its shape under pressure, making it ideal for travelers who pack electronics, gifts, or delicate souvenirs. The rigid exterior also provides better security against tampering and weather protection.
Away The Bigger Carry-On
Price: $295 | Dimensions: 23″ × 15″ × 10″ | Weight: 7.6 lbs | Capacity: 48L
The Away Bigger Carry-On has earned its reputation as a design icon while delivering exceptional functionality. The polycarbonate shell strikes an optimal balance between durability and weight, showing minimal wear even after extensive testing. The interior organization system features a compression pad, laundry bag, and multiple pockets that maximize packing efficiency.
What Sets It Apart: The integrated TSA-approved lock, smooth-rolling wheels, and lifetime warranty demonstrate Away’s commitment to quality. The slightly larger dimensions provide 15% more capacity than standard carry-ons while remaining compliant with most major airlines.
Best For: Style-conscious travelers who want premium aesthetics without sacrificing functionality, frequent flyers who need reliable performance, and those who appreciate thoughtful design details.
Considerations: The larger size may require gate-checking on smaller regional aircraft, and the premium price point may not suit budget-conscious travelers.
Monos Carry-On Pro
Price: $325 | Dimensions: 22″ × 14″ × 9″ | Weight: 7.2 lbs | Capacity: 35L
Monos has created a carry-on that combines minimalist aesthetics with practical functionality. The aircraft-grade polycarbonate shell provides excellent impact resistance while maintaining a sleek profile. The interior features a removable compression pad and multiple organizational pockets.
What Sets It Apart: The 360-degree spinner wheels provide exceptional maneuverability, and the telescoping handle offers multiple height adjustments for users of different statures. The integrated TSA lock and lifetime warranty add value to the premium positioning.
Best For: Minimalist travelers who prioritize clean design, business travelers seeking professional appearance, and those who value smooth rolling performance.
Considerations: The premium price point and limited color options may not appeal to all travelers, and the smaller capacity requires efficient packing for longer trips.
Best Softshell Carry-On Luggage
Softshell luggage offers flexibility, lighter weight, and often superior organization options. The fabric construction allows for slight expansion when needed and typically provides more external pockets for easy access to travel essentials.
Travelpro Platinum Elite Spinner
Price: $299 | Dimensions: 22″ × 14″ × 9″ | Weight: 7.8 lbs | Capacity: 38L (expandable to 44L)
The Travelpro Platinum Elite represents the gold standard in professional travel luggage. Designed by airline pilots and used by flight crews worldwide, this bag combines durability with thoughtful features that address real-world travel challenges.
What Sets It Apart: The patented PowerScope extension handle provides exceptional stability, while the MagnaTrac self-aligning spinner wheels ensure smooth navigation. The expandable design adds 15% more capacity when needed, and the lifetime warranty covers even airline damage.
Best For: Frequent business travelers, airline crew members, and anyone who prioritizes durability and professional appearance over trendy aesthetics.
Considerations: The traditional styling may not appeal to fashion-forward travelers, and the higher weight compared to ultra-light alternatives may concern some users.
Briggs & Riley Baseline Essential
Price: $599 | Dimensions: 22″ × 14″ × 9″ | Weight: 8.4 lbs | Capacity: 39L (expandable)
Briggs & Riley’s Baseline Essential showcases the brand’s commitment to innovative design and uncompromising quality. The patented CX compression-expansion system allows the bag to expand for packing and compress for travel, maximizing capacity while maintaining size compliance.
What Sets It Apart: The “Simple as that” lifetime warranty covers all damage, including airline handling, with free repairs regardless of cause. The outsider handle design maximizes interior space, and the ballistic nylon construction provides exceptional durability.
Best For: Travelers who want the ultimate in durability and warranty coverage, business travelers who need maximum organization, and those willing to invest in long-term luggage solutions.
Considerations: The premium price point and heavier weight may not suit budget-conscious or minimalist travelers.
Best Carry-On for Business Travelers
Business travelers have unique requirements including professional aesthetics, laptop protection, wrinkle-free garment storage, and efficient organization for documents and electronics.
Tumi Alpha 3 International Expandable Carry-On
Price: $795 | Dimensions: 22″ × 14″ × 9″ | Weight: 8.9 lbs | Capacity: 37L (expandable to 42L)
Tumi’s Alpha 3 represents the pinnacle of business travel luggage, combining premium materials with innovative organization systems. The ballistic nylon exterior provides exceptional durability while maintaining a professional appearance suitable for any business environment.
What Sets It Apart: The dedicated laptop compartment accommodates devices up to 15 inches, while the integrated garment suiter keeps business attire wrinkle-free. The Tumi Tracer program provides global recovery assistance for lost luggage.
Best For: Executive travelers who need premium aesthetics and functionality, business travelers who carry valuable electronics, and professionals who require wrinkle-free clothing upon arrival.
Considerations: The premium price point and heavier weight may not suit casual travelers or those prioritizing budget considerations.
Most Sustainable Carry-On Options
Environmental consciousness is increasingly important to modern travelers. These options prioritize sustainable materials, ethical manufacturing, and carbon-neutral shipping without compromising performance.
Paravel Aviator Grand
Price: $395 | Dimensions: 22″ × 14″ × 9″ | Weight: 7.1 lbs | Capacity: 38L
Paravel has created a carry-on that proves sustainability and style can coexist. The shell is crafted from recycled polycarbonate, while the interior lining uses recycled polyester. The company offsets all shipping emissions and partners with environmental organizations.
What Sets It Apart: The sustainable materials don’t compromise durability or aesthetics, and the company’s transparency about environmental impact sets industry standards. The lifetime warranty demonstrates confidence in long-term performance.
Best For: Environmentally conscious travelers who want to minimize their carbon footprint, style-focused users who appreciate unique design, and those who value corporate social responsibility.
Considerations: Limited color options and premium pricing may not suit all travelers, and availability can be limited due to sustainable production methods.
The Ultimate Buying Guide: Choosing Your Perfect Carry-On
Selecting the ideal carry-on requires balancing multiple factors including travel frequency, destination types, packing style, and personal preferences. This comprehensive guide will help you navigate the key decisions.
Hardshell vs. Softshell: The Definitive Analysis
Hardshell Advantages: Superior protection for fragile items, weather resistance, maintains shape when packed, easier to clean, and often features more secure locking mechanisms.
Hardshell Considerations: Generally heavier than softshell alternatives, limited external storage options, can crack under extreme impact, and may show scratches more readily.
Softshell Advantages: Typically lighter weight, more external pockets for organization, can compress slightly when overpacked, often more affordable, and fabric construction can be more forgiving.
Softshell Considerations: Less protection for fragile items, fabric can stain or absorb odors, zippers may be more vulnerable to damage, and shape can distort when overpacked.
Wheel Configuration: Two Wheels vs. Four Wheels (Spinners)
Four-Wheel Spinners: Provide superior maneuverability in tight spaces, reduce strain when navigating airports, allow the bag to stand upright independently, and offer smooth rolling in multiple directions.
Two-Wheel Rollers: Generally more durable due to simpler mechanism, better stability on inclined surfaces, typically lighter weight, and often less expensive to manufacture and repair.
Recommendation: Choose four-wheel spinners for frequent travel and airport navigation, select two-wheel designs for rugged travel conditions or maximum durability requirements.
Understanding Luggage Materials and Construction
Polycarbonate: Lightweight yet strong, excellent impact resistance, maintains appearance over time, and offers good value for premium features.
Aluminum: Maximum durability and security, distinctive appearance, excellent protection for valuable items, but significantly heavier and more expensive.
Ballistic Nylon: Exceptional tear resistance, professional appearance, lighter than hard materials, and often features superior organization systems.
ABS Plastic: Budget-friendly option, adequate durability for occasional use, lightweight construction, but may crack under extreme conditions.
Warranty Considerations: What “Lifetime” Really Means
Understanding warranty coverage is crucial for long-term satisfaction and value. Premium brands often offer comprehensive coverage that includes airline damage, while budget options may have limited protection.
Comprehensive Lifetime Warranties: Brands like Briggs & Riley and Travelpro cover all damage including airline handling, providing free repairs or replacement regardless of cause.
Limited Lifetime Warranties: Many brands cover manufacturing defects but exclude airline damage, normal wear, or misuse.
Standard Warranties: Typically 2-5 years covering manufacturing defects only, with specific exclusions for damage types and usage scenarios.
Accessibility and Special Needs Considerations
Travel should be accessible to everyone, regardless of physical limitations or special requirements. These considerations help ensure comfortable travel for all users.
Lightweight Options for Seniors and Those with Mobility Limitations
Ultra-Lightweight Designs: Bags weighing under 6 pounds reduce strain when lifting into overhead bins or maneuvering through airports.
Enhanced Handle Design: Ergonomic grips, multiple handle positions, and stable telescoping mechanisms improve usability for those with limited strength or dexterity.
Smooth-Rolling Wheels: High-quality spinner wheels reduce the effort required to navigate various surfaces and tight spaces.
Features for Travelers with Disabilities
Visual Accessibility: High-contrast zippers, tactile identification features, and organized compartments help visually impaired travelers locate items efficiently.
Physical Accessibility: Lightweight construction, easy-grip handles, and smooth-operating zippers accommodate various physical limitations.
Organizational Aids: Clear compartment divisions, external pockets, and systematic organization help travelers with cognitive differences maintain efficient packing systems.
Frequently Asked Questions
What is the absolute largest size for a carry-on bag?
The largest universally accepted carry-on dimensions are 22″ × 14″ × 9″, which comply with most major US airlines. However, Southwest Airlines allows up to 24″ × 16″ × 10″, making it the most generous among major carriers. For international travel, consider bags no larger than 21″ × 14″ × 8″ to ensure global compatibility.
What items are prohibited by TSA in carry-on luggage?
The TSA prohibits liquids over 3.4 ounces (100ml), sharp objects including knives and scissors over 4 inches, firearms and ammunition, and various tools and sporting goods. Electronics larger than a cell phone must be removed for separate screening. Always check the current TSA website for the most up-to-date prohibited items list, as regulations can change.
Is expensive luggage actually worth the investment?
Premium luggage typically offers superior materials, construction quality, warranty coverage, and design features that justify higher prices for frequent travelers. The cost per use decreases significantly with regular travel, and comprehensive warranties can provide decades of reliable service. However, occasional travelers may find mid-range options provide adequate performance at better value.
How should I clean and maintain my carry-on luggage?
Hardshell Cleaning: Use mild soap and water with a soft cloth, avoiding abrasive cleaners that can scratch the surface. For stubborn stains, use a magic eraser or specialized plastic cleaner.
Softshell Maintenance: Vacuum regularly to remove debris, spot clean stains immediately with appropriate fabric cleaners, and ensure complete drying before storage to prevent mold and odors.
General Care: Lubricate zippers periodically with zipper wax or soap, inspect wheels for debris and damage, and store in a cool, dry place when not in use.
Can I bring a carry-on and a personal item on all airlines?
Most major airlines allow both a carry-on bag and a personal item (purse, laptop bag, or small backpack) that fits under the seat in front of you. However, some budget carriers and basic economy fares may restrict carry-on bags while still allowing personal items. Always verify your specific airline’s policy and fare type before traveling.
What’s the best way to pack a carry-on efficiently?
Rolling vs. Folding: Rolling clothes saves 30% more space than folding and reduces wrinkles. Use packing cubes to organize different item types and compress clothing.
Weight Distribution: Place heavier items near the wheels for better balance when rolling. Keep frequently needed items in external pockets or easily accessible compartments.
Liquid Strategy: Use the 3-1-1 rule (3.4-ounce containers, 1 quart bag, 1 bag per passenger) and consider solid alternatives like shampoo bars to save space and avoid liquid restrictions.
Conclusion: Your Perfect Travel Companion Awaits
Choosing the best carry-on luggage is ultimately a personal decision that depends on your travel frequency, destination preferences, packing style, and budget considerations. Our testing reveals that the Travelpro Platinum Elite Spinner offers the best overall combination of durability, functionality, and value for most travelers, while the Away Bigger Carry-On excels for those prioritizing style and modern features.
For business travelers, the Tumi Alpha 3 provides unmatched organization and professional aesthetics, while budget-conscious travelers will find exceptional value in the Quince Hard Shell Carry-On. Environmentally conscious travelers should consider the Paravel Aviator Grand for its sustainable materials and carbon-neutral shipping.
Remember that the best carry-on luggage is the one that meets your specific needs and enhances your travel experience. Consider your typical trip length, packing style, and travel frequency when making your decision. Invest in quality construction and comprehensive warranty coverage if you travel regularly, as the cost per use will justify the initial investment over time.
About Our Testing Team
Our luggage recommendations are developed by a team of travel industry professionals with over 50 years of combined experience. Our testing methodology is continuously refined based on real-world travel scenarios and user feedback. We maintain editorial independence and purchase all products at full retail price to ensure unbiased evaluations.
This article contains affiliate links. When you purchase through our links, we may earn a commission at no additional cost to you. This helps support our independent testing and allows us to continue providing comprehensive, unbiased reviews.
References:
[1] Statista Market Forecast – Luggage & Bags United States: https://www.statista.com/outlook/cmo/accessories/luggage-bags/united-states
[2] TSA Carry-On Restrictions: https://www.tsa.gov/travel/security-screening/whatcanibring/all
[3] IATA Cabin Baggage Guidelines: https://www.iata.org/en/programs/passenger/baggage/
[4] Business Research Insights – Luggage Market Analysis: https://www.businessresearchinsights.com/market-reports/luggage-bags-market-103137
Md Abdul Muhaimen is an experienced travel content writer and guide who has a Master’s in Information Systems Management from the University of Huddersfield. He is passionate about all things related to travel logistics and trip planning, and has assisted thousands of readers in choosing the proper luggage, knowing which items can be included in carry-on luggage, and understanding an airline’s policy with confidence.
Md Abdul has a sound grounding in systems thinking and data-driven content creation that allows him to bring clarity to complicated travel topics — from comparing the exact sizes of cabin bags from multiple airlines to developing helpful how-to guides to simplify a traveler’s experience.
He actually engages in travel forums on Quora, answers real user questions, and shares insights by posting on Medium blogs
.His work marries first-hand research, consumer-focused advice, and technical accuracy, and he is a voice that can be trusted among the travel and luggage community.
